BATTERY CELL PRODUCTION

IN THE BEST OF HANDS: PLANNING AND REALIZING YOUR GIGAFACTORY FOR BATTERY CELLS

Energy storage systems are a key technology on our way to the energy transition. This requires sustainably competitive battery cell production. As qualified eMobility and process experts, we have the expertise, experience and manpower that battery manufacturers need. EDAG Production Solutions is your partner for planning, engineering and implementing your battery cell production in Germany and Europe

Portfolio Your advantages

BATTERY CELL PRODUCTION “MADE IN EUROPE”

We offer you independent and innovative support in the realization of your production facilities in the field of battery manufacturing in Europe. We know the challenges: cost, time and risk. On top of this, specialists and expertise are scarce in many places. Setting up a reliable production line with optimum Overall Equipment Efficiency (OEE) for battery cells requires manpower, knowledge and planning reliability.

Thanks to our many years of experience in general planning, we have the necessary know-how and network to act as an integrator and connect all specialist companies/stakeholders (plant manufacturers, component suppliers, service providers, research institutes, etc.). Our aim is to establish European battery cell production facilities that are successful, sustainable and independent.

COMPETITIVE BUSINESS MODELS FOR BATTERY MANUFACTURERS

You want to produce battery cells competitively in Europe?

We will ensure the implementation of relevant European directives (e.g. handling of toxic materials) for you.
We will create a digitalization concept for you covering both the project management processes and the production technologies (especially when implementing an MES/MON system).
We will identify and evaluate innovative production technologies for you and incorporate them into your overall planning.

As EDAG Production Solutions, we will assume responsibility in the role of integrator from product feasibility to the SOP of series production lines and their optimization.

This includes the management and supervision of project management, planning, mechanical design (machine and system design), automation technology, safety technology, quality management and start-up management. In short: the process from A to Z.

OUR PORTFOLIO IN DETAIL FOR YOU

Feasibility study of the product (design for manufacturing)
Concept and detailed planning for CAPEX-optimized production line
3D visualization of production lines
Project simulation and validation (e.g. material flow or logic simulation)
Capacity and efficiency optimization using digital twin simulations
Preparation of specifications
Creation of RFQs for production equipment and the condition of equipment and machines in all areas of the battery cell production process
Ensuring CE marking (compliance with the Machinery Directive including occupational safety and environmental protection)

Status report (schedule, budget, changes)
Technical drawings/engineering
Fully developed layout and alignment of all interfaces (including MES systems across the entire process chain)
Virtual commissioning as an interface to the plant manufacturer (Digital Twin

Coordination on behalf of the OEM
Coordination of the plant manufacturer to achieve the target values for availability, cycle time, process stability and quality with the lowest possible reject rate
Coordination of handover and approval procedures from the plant manufacturer to the custome

YOUR ADVANTAGES – WITH A DIGITALLY VALIDATED MASTER PLAN TO EFFICIENT BATTERY CELL PRODUCTION

Safety through decades of experience

We know what we are doing because we have planned and verified manufacturing processes countless times. In order to establish a production process for battery cells swiftly and safely, we know and design the industry standards and safety requirements for people, machines and the environment
A glimpse into the future

Intensive research activities (projects, expert activities and participation in the management circle of competence clusters) keep us up to date with the latest trends and development steps, allowing us to incorporate them into the planning and project management of your battery cell production system right from the start. This ensures that you will receive a future-oriented and digitally secure result
From the concept idea to series production

Large projects require structure and excellent project management. That's why we provide you with a team that has extensive knowledge and years of project experience. Continuity and process affinity ensure accelerated project implementation, minimize susceptibility to errors and ensure that your battery cell production plant will be completed on schedule. This reduces change costs and time-consuming iteration loops.
Quality through digitization

In the end, the aim is for your battery cell not only to be competitive, but also to stand out from the competition thanks to its outstanding and consistent quality. The only way to achieve this is with a holistic digitalization strategy that connects all relevant trades.
On-demand availability

Specialists have become rare; experienced, immediately deployable specialists are even fiercely contested for. By working with EDAG Production Solutions, you will have access to qualified and highly motivated personnel who will give your battery cell production project the edge it needs
Focus on sustainability

Sustainability plays a fundamental role in the planning, implementation and operation of battery cell production. It starts with the evaluation of various production technologies (via performance characteristics of production-specific sustainability categories). Compliance with relevant and new laws (e.g. calculating the product footprint and life cycle assessment (LCA)) and guidelines is also checked. Finally, we optimize your production processes with regard to CO2e emissions when the Gigafactory is commissioned.